
Structure:
Steel backing + Porous bronze sintered + POM
1. POM with lead 0.3~0.5mm
2. Porous bronze 0.2~0.3mm
3. Steel backing 0.4~2.2mm
4. Copper plating 0.008mm
Note: Various materials are suitable for DX series products
according to different working conditions, such as bronze-backing,
stainless steel backing. DX material is an environmental friendly
lead-free product and is color is orange.
Product Introduction:
DX is triple-layer self-lubricating material that can fill modified
POM plastic as surface layer, it is benignant boundary lubrication
material, therefore, it is particularly applicable high-load
low-speed rotating and wing movement, as well as in the condition
that frequent loaded start-stop is the requirement while
hydrodynamic lubrication membrane is difficult to form, in the
parts such as bearing, thrust washer, sliding block, ball socket
and so on, DX can take full advantage of less grease to work long
time without lubrication maintenance under boundary lubrication
condition, But under oil-free condition, DX the frictional behavior
and permissible PV value is relatively low, so generally storage
pit can be formed on the plastic surface, where lithium based
lubricant grease or silicone grease and so on should be applied
when being installed.
DX material follows special wearing rule, which is infinitesimal
abrasion can occur in R phase when being applied with grease and
then being installed, But after the R phase, the boundary
lubrication condition will disappear and wearing will be
exaggerated. If you do refill with oil, the product can be
drastically held by non-remarkable wearing and its life will also
be greatly extended. Therefore the advantage of DX material is that
oil shall be added with an interval of R, which is remarkably
longer than that of R other metal materials. It is approximately
five times long.
When DX bush is installed with application of grease such as
lithium-based or silicone grease, its service life varies from the
PV value under-working condition, for instance, when PV value is
about 2.5MPam/s, its service life will be about 200hr; When PV
value is 0.1Mpa-m/s, its service life can be above 10, 000hr (see
the table for details) The cycle R of lubrication maintenance of DX
bush is about the half of its service life. For instance, when
PV=25Mpam/s, it is required to be oil-lubricated every 100hr
Application:
1. Good load capacity and anti-wear.
2. It is used in high load capacities and low speed with
rotational, oscillating or frequent stop-start motion.
3. It can work long time without oil in the condition of boundary
lubrication, under oil or grease lubrication interval, the work is
longer.
4. It is machinable for the thicker of POM.
5. The bushes can be applied in auto chassis, forging machine,
metallurgical, civil engineering, power station, strip rolling
industries etc.
6. Widely used in the machine that Lead is unacceptable.
Technical Data | ||
Max. Load | Static | 250N/mm2 |
Dynamic | 140N/mm2 | |
Oscillating | 60N/mm2 | |
PV limit | Dry | 2.8N/mm2. m/s |
Oil | 22N/mm2. m/s | |
Temp. limit | -40 ~ +130° C | |
Friction Coeff. | 0.05 ~ 0.25μ | |
Speed limit | 0.25m/s | |
Thermal conductivity | 2.03Kcal/M. br. c | |
Coeff. Of linear expansion | 51— 10-6per° C | |
Initial pre-lubrication at assembly required |
ZHEJIANG TOP BEARINGS CO., LTD.
ZHEJIANG TOP BEARINGS CO., LTD. is a manufacturer and distribution of sliding bearings. Our products have been widely applied to more than 30 industries like automobile, engineering machinery, metallurgy, water conservancy and hydroelectric power and mechanical manufacturing. Also we can design for customer's specific requirement.
We have reformed boldly, absorbed social elites through strengthening talent training, fully implemented modern management mechanism and new marketing strategy and been dedicated to long-term development of self-lubricating bearing industry. To control quality strictly, we set up a complete quality management system (ISO9001 and ISO/TS16949) in the quality policy of “Top Quality, Top Credit, Sustainable Growth”. Our quality and performance have reached advanced level.
To expand more markets, stand on the word and meet diversified requirements of customers, we are actively expanding and integrating with international markets. Now our products are available in more than 20 countries and regions in Western Europe, America and Southeast Asia. We’ll strengthen industrial horizontal integration further, create scale effect, open up emerging fields and develop industrial advantages to realize our strategic target and create a bright future with friends.