
Electrophoretic coating for hardware tool industry
Product Introduction
HL-1607LB/HL-1500G Black Cationic Epoxy Electrocoat for auto is a new generation electrophoretic coating researched and developed by HLS Paint (Shanghai) Co., Ltd. It represents modern technology of cathodic electrophoretic coatingthat isenvironment-friendly withhigh propertyandlow cost. Such coatingdoesnot contain heavy metal like lead, tin, cadmium and mercury etc. It is a two-component, water-dispersed resin,meanwhile, it took in features of previous products, andcan adapt galvanized steel sheet perfectly,almost canbe applied to foundation coating of all metal,
This product features shown below:
The appearance of the coating is flat, delicate, smooth, uniform high gloss. |
Stronganti-corrosionproperties,goodsaltsprayresistanceworkpieceedge. |
Coatingfullness ofgood,bettersubstratehiding |
Excellent leveling coating,good bonding for ceand compatibility with plastic powder. |
.
The main component Matrix resin:
Neutralizing agent: organic acid
Solvent: alcohol ether
Pigment: carbon black, kaolin, antirust pigment
Curing agent: Fully enclosed multi isocyanate
Product quality data:
Project | Technical data | Test standard | ||
Resin (HL-1607LB) | Black Paste (HL-1500G) | |||
Appearance | —— | Milky white liquid | Black viscous liquid,no agglomeration | Visual |
pH | 25℃ | 6.0±1.0 | —— | GB/T 9724 |
Conductivity | 25℃, μs/cm | 1400±400 | —— | HG/T 3334 |
Storage stability | No stratified state, and there were no obvious difference compared to before storage | In 5-35 ℃ temperature 1 year |
Note: pH, conductivity measurement in the resin/pure water = 1:1 dilution
Bath on site management project
Good bath data and coating quality, from the strict parameters management and maintenance of equipment, production line according to its own reality time situation, can have different management project and specifications, recommend the construction parameters see the table below for reference:
Classification | Project | Control Data | Testing frequency | |
New bath | Anolyte | |||
Electrophoresis tank | Ratio | 1:4 | -- | |
Ripening time | 24-48 | -- | ||
Solid ( 120 ℃ /1h ,% ) | 14±4 | -- | once a day | |
PH | 5.7-6.2 | 2.0-3.5 | once a day | |
Conductivity ( μs/cm ) | 1200±400 | 1500±700 | once a day | |
P/B | 0.08-0.15 | once a week | ||
L panel | Smooth horizontal plane and vertical plane without obvious differences | once a week | ||
Solvent content (%) | 0.5-1.8 | once a week | ||
Liquid level Fall head (cm ) | 10-15 | once a day | ||
ED voltage( V ) | 0-300 | once a day | ||
Break voltage ( V ) | ≥320 | once a week | ||
Bath temperature ( ℃ ) | 28-35 | once a day | ||
ED time( S ) | 60-180 | once a day | ||
UF - 1 Tank | Solid content (%) | ≤2.0 | once a day | |
UF - 2 Tank | Solid content (%) | ≤0.8 | once a day | |
Baking furnace | Provisions furnace temperature( ℃ ) | 180-190 | once a day | |
Curing conditions | Drying temperature | (175-185)℃×(20-30)min (With content holding time) | once a day |
Construction equipment
Cathodic electrophoretic coating construction in the electrophoresis tank, so need to have the following equipment:
Electrophoresis tank
Circulation devices (including filter, fill the paint device)
DI water equipment
DC power supply and the power supply unit
Anode box (tube) and circulation device
Ultrafiltration device
Cleaning devices
Heat exchanging equipment
Curing devic
HLS Coatings (Shanghai)Co.Ltd
Since its foundation in November 2003, HAOLISEN has been adhering
to the vision of “Advocator and Innovator of Waterborne Coating
Solutions” and committed to the development and production of
industrial electrophoretic coatings by investing lots of human,
material, energy and financial resources over more than a decade.
By 2009, HAOLISEN has become theinfluential and famous brand
manufacturer of electrophoretic coatings in China. With its
constant pursuit of innovation, HAOLISEN persists in scientific
research and innovation in order to better create values for the
society and provide customers with higher quality products and
service as well as efficient coating solutions. HAOLISEN is
committed to maintain the absolute leadership of its core
technology in the industry, which endows us with honourable social
responsibilities.
HLS's development:
2003 HLS Coating (Shanghai) Co., Ltd. was established.
2005 Its sales volume exceeded 100 million RMB.
2008 It transformed the white goods industry, and was rated as “Excellent Supplier” by Haier, Midea, etc.It created the E+P coating process system for oil heaters in domestic household appliance industry.
2009 It created the E+P coating process system for radiators in domestic household industry.
2010 Its white and colored high-end electrophoretic coatings account for a market share of 90% in China.
2012 It established HLS Chemical Technology (Jiangsu) Co., Ltd. in Nantong of Jiangsu Province.
2013 Its upgraded high-performance electrophoretic coating products have been highly recognized by the automobile manufacturing industry, and obtained the technical accreditation certificates for basic
automobile materials of China FAW Group, Chang'anAutomobile Group, Dongfeng Automobile, Volvo
and other auto makers.
2014 It has registered in EU and Japan and established its overseas business division, and is now going global.
2015 Through cooperating with Fudan University, it has established “Joint Research Center of New
Waterborne Surface Treatment Materials”It has been recognized by Sany Group for waterborne
industrial coating materials.
2016 China's first book of industry technology compiled by a company - Modern E-Coating Encyclopedia
2017 SAIC Volkswagen's certification for electrophoretic coating and its supply thereto; Foton's certification for water-based automotive topcoat and its supply thereto; hosted "Gather to Paint Common Prosperity- Surface Finishing Total Solutions Forum".
2018 HLS Chemical Technology (Jiangsu) Co., Ltd. went into operation.
2020 It is certified by SAIC-GM and can be supplied to SAIC-GM system