Automatically Composite Autoclave Under Vacuum Conduction , Food Autoclave Safety

More Than 10 Years Experience Composite Autoclave Under Vacuum Conduction

Ⅰ Product description

The autoclave is mainly composed of vacuum system, control system, heating system, cooling system, insulation system and safety system. The warming press curing molding can be carried out under vacuuming the composite product.

The temperature, pressure, time, vacuum and other working procedures of the autoclave during high temperature curing are automatically controlled by Siemens PLC. It is a new type of energy-saving, high-efficiency and environmentally-friendly heating and curing equipment successfully developed by our company. The device does not need to be manually operated, and achieves a good working effect in automatic operation. The program is designed for automatic vacuuming, automatic temperature rise, automatic heat preservation, no need for operators after setting working procedures, and can directly pick up the goods after working hours, saving labor and energy consumption, and the comprehensive production cost of the enterprise can be reduced by more than 35%.

Ⅱ Technical parameters

Ⅲ Details

1. Control system

The control system adopts professional hot-pressure temperature control software, which consists of PLC temperature control module, temperature sensor, pressure sensor, control cabinet and connection line. The PL temperature control module is used to transmit the temperature data in the tank through the temperature sensor to the PLC control cabinet, and the temperature value is displayed on the computer in real time. The insulation phase program automatically calls the PID temperature setting to ensure the accuracy and stability of the temperature inside the autoclave.

2. Vacuum system

The vacuum system consists of vacuum pump, vacuum pumping line, vacuum measuring line, backup buffer tank and vacuum buffer tank. Each vacuum line has pressure sensor, pneumatic valve, manual valve and pressure leak alarm. The vacuum line working relative independence. When one of the vacuum lines fails, this vacuum line can be cut off separately, reducing the impact on the entire vacuum system and ensuring the stability and safety of the vacuum system.

3. Cooling system

The water cooling method is adopted, and the temperature of each point in the tank collected by the thermocouple is transmitted to the PLC control system. According to the user's process requirements, the control system controls the circulating rate of the variable frequency cooling pump and the circulation rate of the high temperature and high pressure fan, thereby controlling the cooling rate.

4. Heating system

Using professional hot-press temperature control software, consists of thermocouple, PLC temperature control module power regulator, control cabinet and connection line. The temperature data in the tank is collected by the thermocouple and transmitted to the PLC, and then the output power is adjusted to the heating tube by the PLC and the power regulator. The special 304 stainless steel electric heating tube is heated quickly and has a long service life. The temperature fan circulates and spreads the heat in the tank more uniformly through the special temperature circulation board. The temperature is uniform and there is no dead angle and the pressure is constant.

Ⅳ Our advantages

1. Has fluid mechanics software to help users with simulation analysis.

2. Automatically control the pressure, the overpressure and over-temperature sound and light alarm is set on the auto-pressure tank, and the electric interlocking device is installed to prevent misoperation and ensure safety and reliability.

3. Unlike the equipment of other suppliers in the market, we only use the highest quality raw materials. All of our vacuum system pipes and air pipes are made of stainless steel pipes, and all of our heat exchangers are made of stainless steel instead of carbon steel or copper.

4. Multi-language operation interface, allowing you to switch interface language at any time.

5. safety interlock : it is made from pressure automatic interlock ,manual interlock ,over pressure alarm device.

6. Quickly open door device :manual or automatic quickly open design ,even If power off ,it can start and close the door

Since 2008， Luy Machinery Equipment CO., LTD have more than 10 years experience in pressure vessel, the company covers an area of 5300m2 and has more than 200 employees. It is a modern new-type equipment manufacturing enterprise integrating design, manufacture and sales.

Our main products are wood impregnation equipment, cerosote wood treatment plant, wood heat treatment plant, rubber curing autoclave, composite autoclave, wood drying machine and ect. All equipments can be customized according to the customer's product process requirements, to the maximum satisfaction of different products technical and process requirements for the product.

We have exported to many countries, like Philippines, Uganda, Zambia, Kenya, Switzerland,Thailand, South Korea, Tanzania, Myanmar, Russia, Indonesia and ect.