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PRO-C 1000 Inverter Type Capacitor Discharge Stud Welding Machine, Microprocessor Controlled Stud Welder
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Brand Name:BTH BOLTE
Model Number:PRO-C 1000
Certification:CE
Price:Negotiation
Payment Terms:T/T, Western Union
Supply Ability:30 units per month
Delivery Time:15 working days after received your payment
Company Data
Site Member
Business Type:
Agent Importer
Officials:
6th Floor, Building 2, No. 615, Ningqiao Road, Jinqiao Economic Development Zone, Pudong New Area, Shanghai
Quality:
Quality Certifitation Available
Product Details
Company Profile
Product Details
BTH PRO-C 1000 Inverter type Capacitor discharge stud welding unit
Microprocessor controlled stud welding
Whatsapp: +86 13818731663
Wechart: 630531309
The microprocessor controlled stud welding unit PRO-C 1000 is
designed for capacitor discharge stud welding. Microprocessor
control, continuous adjustment of charging voltage as well as
switchable capacitance ensure in connection with the high
performance of the unit optimum welding results and repeatability.
Extremely short charging times and thus quick welding sequences are
accomplished through the electronically clocked inverter charging
boards. The unit is easily operated by a very robust rotary knob
with a built-in push button, all functions and parameters are shown
on a big display.
Pre-installed welding programmes facilitate the choice of the right
adjustment values for different welding tasks. Additionally, user
specific welding programmes can be stored. The modular design of
the unit allows the customer specific choice of the equipment
features. All optional equipment features can be retrofitted.
The integrated welding parameter monitoring enables the quality
control of the conducted welds. By default, the parameter sets of
the last ten welds are stored. The optional available welding
parameter memory allows the storage of 24500 welds and has an
USB-interface for data transmission (welding parameter sets) to a
PC.
Optionally, the unit can be equipped with an automatic module to
control the automatic stud feeder VBZ and an automatic welding gun.
For the operation of up to four stud welding guns with different
adjustment values for charging voltage and capacitance on one unit
the external adapter box PRO-SPLIT is available as accessory. The
adapter box PRO-SPLIT automatically detects which gun is used.
| Welding range | Ø 2-10 mm |
| Welding material | steel, stainless steel, aluminium, brass |
| Welding methods (acc. to DIN EN ISO 14555) | capacitor discharge (contact and gap method) |
| Welding time | 1-3 ms |
| Capacitance (switchable) | 88000 µF (44000 µF) |
| Charging voltage | 60-200 V, continuously adjustable |
| Charging energy | 1800 Ws (1200 Ws/600 Ws) |
| Power source | capacitor battery |
| Mains plug | earth contact plug according to DIN 49441 |
| Mains supply | 230 V (+/- 10%), 2 A, 50/60 Hz (convertable to 115 V (+/- 10%), 4 A, 50/60 Hz) |
| Mains fuse external | 10 AT |
| Protection | IP 21 |
| Dimensions (WxHxL) | 275x265x470 mm |
| Weight | 19 kg |
| Item number | B-93-30-2220 |
| Suitable welding guns | PKM-1B, PHM-1A |
- charging voltage continuously adjustable
- short charging times and thus quick welding sequences through electronically clocked inverter charging boards
- switchable capacitance for optimal adaptation to different welding tasks
- easy operation by a very robust rotary knob with a built-in push button
- all functions and parameters are shown on a big display (display contrast adjustable)
- library with pre-installed welding programmes (selectable via stud diameter and material)
- 99 user-specific welding programmes can be stored
- welding parameter monitoring and documentation
- recording of welding current and welding time for each weld
- recording of stud travel (lift, piston runtime, immersion depth) for each weld [only when a welding gun resp. an automatic welding head with travel measuring system is used]
- comparison of the recorded parameters to the parameters of a reference weld (tolerances adjustable)
- in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off)
- storage of the last ten welding parameter sets
- optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC - device lock (with pin code query) to avoid unwanted parameter adjustments
- authorization concept with different roles (password protected) for device lock as well as changes of basic settings and menu structure
- weld counter (display in main menu)
- optional (also retrofitable): automatic module to connect the automatic stud feeder VBZ and an automatic welding gun
- available as accessory: adapter box PRO-SPLIT
- enables the operation of up to four stud welding guns with different adjustment values for charging voltage and capacitance on one unit
- automatic detection of used gun
- welding programme storage for each gun connection
- weld counter for each gun connection - charging voltage is not influenced by supply voltage variations
- low-loss charging of capacitors through electronically clocked inverter charging boards
- low thermal power loss
- functional test without welding current for lift adjustment for welding guns and heads (lift test)
- repeat cycle lock to avoid welding on an already welded welding element
- intelligent self-diagnosis system (display of an error code in case of an interference/failure)
- automatic function test after switch-on
- temperature control as protection against destruction caused by excess temperature
- automatic switch-off in case of excess temperature
- protection of the unit in case of a fault on welding/control line cable and solenoid
- optimal safety during welding through integrated safety switching
- highest operational reliability and high power-on time through exclusive use of high-quality components
- all functions and parameters are controlled by a fast and high-performance microprocessor
- CAN-Bus and Anybus for safe communication with higher-level controllers
- thermic controlled ventilator
- robust, powder-coated metal housing
- interface for data exchange with higher ranked control systems (CNC)
- stable fixing of welding cable sockets at own plug holder, prevents damage on housing caused by pulling of cable
All capacitor discharge stud welding units at a glance
| LBS 44 | LBS 75 | LBS 80 | LBS 90 | LBS 130 | PRO-C 750 | PRO-C 900 | PRO-C 1000 | PRO-C 1500 | |
| Welding method | |||||||||
| Capacitor discharge | x | x | x | x | x | x | x | x | x |
| Max. welding diameter (mm) | |||||||||
| Capacitor discharge | 6 | 8 | 10 | 10 | 10 | 8 | 10 | 10 | 10 |
| Capacitance (µF) [switchable] | 44000 | 66000 | 90000 | 88000 | 132000 | 66000 | 90000 | 88000 [44000] | 132000 [88000/ 44000] |
| Charging voltage (V) | 60-200 | 60-200 | 60-200 | 60-200 | 60-200 | 60-200 | 60-200 | 60-200 | 60-200 |
| Welding time (mS) | 1-3 | 1-3 | 1-3 | 1-3 | 1-3 | 1-3 | 1-3 | 1-3 | 1-3 |
| Welding parameter monitoring | |||||||||
| Welding parameter monitoring | x | x | x | x | |||||
| Welding parameter memory with USB-interface for data transmission to a PC | o | o | o | o | |||||
| Electronically clocked inverter charging boards | |||||||||
| 1 charging board | x | x | x | x | x | x | x | x | x |
| 2 charging boards | o | o | o | o | o | o | o | o | o |
| Utilisable with adapter box PRO-SPLIT | x | x | x | x | |||||
| Operation | |||||||||
| Microprocessor control | x | x | x | x | |||||
| Welding programme library | x | x | x | x | |||||
| Capacitance switchable | x | x | |||||||
| Welding programme storage | x | x | x | x | |||||
| Device lock with PIN code | x | x | x | x | |||||
| Authorization concept (device lock, basic settings, menu structure) | x | x | x | x | |||||
| Weld counter (resettable) | x | x | x | x | |||||
| Lift test | x | x | x | x | |||||
| Repeat cycle lock | x | x | x | x | x | x | x | x | x |
| Electronic function control | x | x | x | x | x | x | x | x | x |
| Self diagnosis system | x | x | x | x | x | x | x | x | x |
| Automatic function test | x | x | x | x | x | x | x | x | x |
| Automatic stud feeding | o | o | o | o | |||||
| Error diagnosis systems | |||||||||
| Excess temperature | x | x | x | x | x | x | x | x | x |
| Damage on welding/control cable | x | x | x | x | x | x | x | x | x |
| Damage on solenoid | x | x | x | x | x | x | x | x | x |
| Schnittstellen | |||||||||
| CAN-BUS | o | o | o | o | |||||
| USB | o | o | o | o | |||||
| Thermic controlled ventilator | x | x | x | x | x | x | |||
| Robust, powder-coated metal housing | x | x | x | x | x | x | x | x | x |
| Dimensions | |||||||||
| Width (mm) | 195 | 195 | 195 | 275 | 275 | 195 | 195 | 275 | 275 |
| Height (mm) | 260 | 260 | 260 | 260 | 260 | 260 | 260 | 260 | 260 |
| Length (mm) | 400 | 400 | 400 | 470 | 470 | 400 | 400 | 470 | 470 |
| Weight (kg) | 10 | 11 | 13,5 | 19 | 20 | 11 | 13,5 | 19 | 20 |
| Electric connection | |||||||||
| Mains supply (V) at 50/60 Hz | 230 (115) | 230 (115) | 230 (115) | 230 (115) | 230 (115) | 230 (115) | 230 (115) | 230 (115) | 230 (115) |
| Mains fuse external | ≥ 10 AT | ≥ 10 AT | ≥ 10 AT | ≥ 10 AT | ≥ 10 AT | ≥ 10 AT | ≥ 10 AT | ≥ 10 AT | ≥ 10 AT |
| Protection | IP 21 | IP 21 | IP 21 | IP 21 | IP 21 | IP 21 | IP 21 | IP 21 | IP 21 |
| Suitable welding guns | |||||||||
| PKM-1B | x | x | x | x | x | x | x | x | x |
| PHM-1A | x | x | x | x | x | x | x | x | x |
| PIM-1B | x | o | o | o | o | ||||
| PKA-500 | o | o | o | o | |||||
| PHA-500 | o | o | o | o | |||||
| Control cable socket for welding guns | 7-pin | 7-pin | 7-pin | 7-pin | 7-pin | 7-pin | 7-pin | 12-pin | 12-pin |
| x = Standard, o = Option | |||||||||
Company Profile
Shanghai Yichen industrial co. LTD
Shanghai Yichen Industrial advanced German-made stud welding machines to provide guidance and technical services to many Chinese companies. In the automotive industry, electrical cabinet industry, elevator industry, bridge construction industry, large signage industry, glass cladding building，air-conditioning cabinet industry and many other industries have a large number of customers.
In October 2018, mint corp was authorized by
Germany Bolte to become the general agent in China, which will
better serve customers in various industries and further promote
the industrial advantages of BTH products.
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