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PRO-I 2200 Inverter Drawn Arc Welding Machine , Aluminium、Steel, Stainless steel Stud Welding Machine
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Brand Name:BTH BOLTE
Model Number:PRO-I 2200
Certification:CE
Price:Negotiation
Payment Terms:T/T, Western Union
Supply Ability:30 units per month
Delivery Time:15 working days after received your payment
Company Data
Site Member
Business Type:
Agent Importer
Officials:
6th Floor, Building 2, No. 615, Ningqiao Road, Jinqiao Economic Development Zone, Pudong New Area, Shanghai
Quality:
Quality Certifitation Available
Product Details
Company Profile
Product Details
BTH BOLTE Inverter drawn arc stud welding units PRO-I 2200
for drawn arc and short cycle stud welding
Whatsapp: +86 13818731663
Wechart: 630531309
The inverter stud welding unit PRO-I 2200 with microprocessor
control convinces through excellent welding quality. Modern
inverter technology ensures a very precise control and a high
reproducibility of the welding process as well as a very high arc
stability - also in cases of short welding times and low welding
currents.
The unit offers a high welding power (max. welding diameter 22 mm).
Through the innovative cooling concept a high duty-cycle and thus
fast welding sequences are assured. Because of the considerably
lower weight compared to conventional stud welding units it is
ideally suited for mobile use. An integrated electronic wide-range
power supply unit allows the operation in a supply area of 320-495
V. Therefore, the PRO-I 2200 can also be used in cases of
problematic power supply (e.g. with long extension cables or
generators) without difficulties. The robust construction allows
the use also in harsh environments.
The PRO-I 2200 is equipped as standard with our new development PowerPackage. PowerPackage is an active and intelligent system for the connection of single
welding units PRO-I to a powerful unit. It allows to build up a
powerful welding unit with up to 3150 A by simply connecting a
PRO-I 2200 with a PRO-I 1300.
The PRO-I 2200 is designed for drawn arc and short cycle stud
welding. Welding current and time can be adjusted continuously, of
course it is equipped with a constant current regulation. The unit
is easily operated by a very robust rotary knob with a built-in
push button, all functions and parameters are shown on a big
display.
Pre-installed welding programmes facilitate the choice of the right
adjustment values for different welding tasks. Additionally, user
specific welding programmes can be stored. The modular design of
the unit allows the customer specific choice of the equipment
features. All optional equipment features can be retrofitted.
The integrated welding parameter monitoring enables the quality
control of the finished welds. By default, the parameter sets of
the last ten welds are stored. The optional available welding
parameter memory allows the storage of 24500 welds and has an
USB-interface for data transmission to a PC.
Optionally, the unit can be equipped with a shielding gas module
for welding with shielding gas for weld pool backing and with an
automatic module to control the automatic stud feeder VBZ and an
automatic welding gun.
The PRO-I 2200 can be supplied as multi-gun unit for the operation
of two or four stud welding guns with different adjustment values
for welding current and welding time. The multi-gun unit
automatically detects which gun is used. All gun connections can be
equipped with a shielding gas module. Alternatively, for the
operation of up to four stud welding guns on one unit the external
adapter box PRO-SPLIT is available as accessory.
The trolley version of the PRO-I 2200 with two big, extremely
robust castors and pull-out telescopic handle is ideally suited for
mobile use on construction sites.
| Welding range | Ø 2-22 mm |
| Welding material | steel, stainless steel, aluminium |
| Welding method (acc. to DIN EN ISO 14555) | drawn arc (ceramic ferrule), short cycle, optional: drawn arc (shielding gas) |
| Welding current | 100-2100 A, continuously adjustable |
| Welding time | 5-1500 ms, continuously adjustable |
| Power source | Inverter |
| Mains plug | CEE 63 A |
| Mains supply | 320-495 V, 63 A, 50/60 Hz |
| Mains fuse external | 63 AT |
| Protection | IP 23 |
| Dimensions (WxHxL) | 550x850x650 mm |
| Weight | 81 kg |
| Item number | B-90-30-5050 |
| Suitable welding guns | PHM-10, PHM-12, PHM-160, PHM-161, GD 16, GD 22 |
- excellent welding quality - modern inverter technology ensures a very precise control and a high reproducibility of the welding process
- very high arc stability - also in cases of short welding times and low welding currents
- powerful - high welding current of 2100 A for max. welding diameter 22 mm
- fast welding sequences through innovative cooling concept
- ideally suited for mobile use - considerably lower weight than conventional stud welding units
- easy operation also in cases of problematic power supply (e.g. with long extension cables or generators) through integrated electronic wide-range power supply unit (supply area: 320-495 V)
- robust construction for the use in harsh environments
- low power consumption because of the high efficiency
- welding current continuously adjustable
- welding time continuously adjustable
- constant current regulation
- easy operation by a very robust rotary knob with a built-in push button
- all functions and parameters are shown on a big display (display contrast adjustable)
- library with pre-installed welding programmes (selectable via stud diameter and type)
- 59 user-specific welding programmes can be stored
- equipped as standard with PowerPackage
PowerPackage is an active and intelligent system for the connection of two (optional: three) welding units PRO-I to a powerful unit.
possible combinations:- PRO-I 1300 + PRO-I 1300: max. welding current/time: 2100 A/1500 mS => max. welding diameter 22 mm
- PRO-I 1300 + PRO-I 1300 + PRO-I 1300: max. welding current/time: 3150 A/1500 mS => max. welding diameter 25 mm
- PRO-I 1300 + PRO-I 2200: max. welding current/time: 3150 A/1500 mS => max. welding diameter 25 mm
- PRO-I 2200 + PRO-I 1300: max. welding current/time: 3150 A/1500 mS => max. welding diameter 25 mm
- weldings with high currents of up to 3150 A with only individually fused 32 A connections (PRO-I 1300)
- easy transport and subsequent connection of the light PRO-I 1300 units in areas difficult to access
- any job-related configuration at any time (also e.g. by use of rental units)
- welding parameter monitoring and documentation
- recording of welding current, welding time and arc voltage for each weld
- recording of stud travel (lift, piston runtime, immersion depth) for each weld [only when a welding gun resp. an automatic welding head with travel measuring system is used]
- comparison of the recorded parameters to the parameters of a reference weld (tolerances adjustable)
- in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off)
- storage of the last ten welding parameter sets
- optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC
- device lock (with pin code query) to avoid unwanted parameter adjustments
- authorization concept with different roles (password protected) for device lock as well as changes of basic settings and menu structure
- weld counter (display in main menu)
- optional (also retrofitable): shielding gas module for welding with shielding gas for weld pool backing
- shielding gas pre- and post-flow time continuously adjustable (with option shielding gas module)
- optional (also retrofitable): automatic module to connect the automatic stud feeder VBZ and an automatic welding gun
- optional (also retrofitable): two or four gun connections
- different adjustments for welding current and welding time
- automatic detection of used gun
- welding programme storage for each gun connection
- weld counter for each gun connection
- optional (also retrofitable): shielding gas module for each gun connection - available as accessory: adapter box PRO-SPLIT
- enables the operation of up to four stud welding guns with different adjustment values for welding current and welding time on one unit
- automatic detection of used gun
- welding programme storage for each gun connection
- weld counter for each gun connection
- with up to four shielding gas modules
- functional test without welding current for lift adjustment for welding guns and heads (lift test)
- repeat cycle lock to avoid welding on an already welded welding element
- intelligent self-diagnosis system (display of an error code in case of an interference/failure)
- automatic function test after switch-on
- temperature control as protection against destruction through excess temperature
- phase monitoring
- automatic switch-off in case of excess temperature and phase failure
- protection of the unit in case of a fault on welding/control line cable and solenoid
- protection of the electronics through air filter
- highest operational reliability and high power-on time through exclusive use of high-quality components
- all functions and parameters are controlled by a fast and high-performance microprocessor
- optional (also retrofitable): design as trolley with two big, extremely robust castors and pull-out telescopic handle for mobile use on construction sites
- lifting eyes
- two swivel castors, two fixed castors
- CAN-Bus and Anybus for safe communication with higher-level controllers
- optimized for the operation on generators
- robust, powder-coated metal housing
- stable fixing of welding cable sockets at own plug holder, prevents damage on housing caused by pulling of cable
All inverter drawn arc stud welding units at a glance
| PRO-S 600 | PRO-I 1300 | PRO-I 2200 | PRO-I 2800 | ||||||||||
| Welding method | |||||||||||||
| Drawn arc (ceramic ferrule) [suitable for weld through deck] | x | x | x [x] | x [x] | |||||||||
| Short cycle | x | x | x | x | |||||||||
| Drawn arc (shielding gas) | o | o | o | o | |||||||||
| Max. welding diameter (mm) | |||||||||||||
| Drawn arc (ceramic ferrule) | 6 | 13 | 22 | 25 | |||||||||
| Short cycle | 6 | 10 | 10 | 10 | |||||||||
| Drawn arc (shielding gas) | 6 | 12 | 12 | 12 | |||||||||
| Welding current (A) | 100-400 | 100-1050 | 100-2100 | 100-3150 | |||||||||
| Welding time (mS) | 1-115 | 5-1000 | 5-1500 | 5-1500 | |||||||||
| Constant current regulation | x | x | x | x | |||||||||
| Welding parameter monitoring | |||||||||||||
| Welding parameter monitoring | x | x | x | x | |||||||||
| Welding parameter memory with USB-interface for data transmission to a PC | o | o | o | o | |||||||||
| Gun connections | |||||||||||||
| 1 gun connection | x | x | x | x | |||||||||
| 2 gun connections | o | o | o | ||||||||||
| 4 gun connections | o | o | o | ||||||||||
| Utilisable with adapter box PRO-SPLIT | x | x | x | ||||||||||
| Operation | x | ||||||||||||
| Microprocessor control | x | x | x | x | |||||||||
| Welding programme library | x | x | x | x | |||||||||
| Welding programme storage | x | x | x | x | |||||||||
| Device lock with PIN code | x | x | x | x | |||||||||
| Authorization concept (device lock, basic settings, menu structure) | x | x | x | x | |||||||||
| Weld counter (resettable) | x | x | x | x | |||||||||
| Lift test | x | x | x | x | |||||||||
| Repeat cycle lock | x | x | x | x | |||||||||
| Electronic function control | x | x | x | x | |||||||||
| Self diagnosis system | x | x | x | x | |||||||||
| Automatic function test | x | x | x | x | |||||||||
| Shielding gas module | o | o | o | o | |||||||||
| Automatic stud feeding | o | o | o | o | |||||||||
| Error diagnosis systems | |||||||||||||
| Excess temperature | x | x | x | x | |||||||||
| Phase failure | x | x | x | x | |||||||||
| Damage on welding/control cable | x | x | x | x | |||||||||
| Damage on solenoid | x | x | x | x | |||||||||
| Interfaces | |||||||||||||
| CAN-BUS | o | o | o | o | |||||||||
| USB | o | o | o | o | |||||||||
| Schnittstellen | |||||||||||||
| Schnittstellen | |||||||||||||
| Thermic controlled ventilator | x | x | x | x | |||||||||
| Trolley design with two big, extremely robust castors and pull-out telescopic handle | x | x | |||||||||||
| Lifting eyes | x | x | |||||||||||
| 2 swivel castors, 2 fixed castors | x | x | |||||||||||
| Robust, powder-coated metal housing | x | x | x | x | |||||||||
| Dimensions | |||||||||||||
| Width (mm) | 195 | 290 | 550 | 550 | |||||||||
| Height (mm) | 260 | 360 | 850 | 850 | |||||||||
| Length (mm) | 400 | 650 | 650 | 650 | |||||||||
| Weight (kg) | 13 | 31 | 81 | 102 | |||||||||
| Electric connection | |||||||||||||
| Mains supply (V) at 50/60 Hz | 230 (115) | 320-495 | 320-495 | 320-495 | |||||||||
| Mains fuse external | ≥ 10 AT | 35 AT | 63 AT | 125 AT | |||||||||
| Mains plug CEE | 7/7 | 32 A | 63 A | 125 A | |||||||||
| Protection | IP 23 | IP 23 | IP 23 | IP 23 | |||||||||
| Suitable welding guns | |||||||||||||
| PHM-10 | x | x | o | o | |||||||||
| PHM-12 | x | x | o | o | |||||||||
| PHM-160 | o | o | o | ||||||||||
| PHM-161 | o | o | o | ||||||||||
| GD 16 | x | o | o | ||||||||||
| GD 19 | o | x | o | ||||||||||
| GD 22 | o | x | o | ||||||||||
| GD 25 | o | o | x | ||||||||||
| PHA-500 | o | o | o | o | |||||||||
| PHA-500-6 | o | o | o | o | |||||||||
| Control cable socket for welding guns | 7-pin | 12-pin | 12-pin | 12-pin | |||||||||
| x = Standard, o = Option | |||||||||||||
Company Profile
Shanghai Yichen industrial co. LTD
Shanghai Yichen Industrial advanced German-made stud welding machines to provide guidance and technical services to many Chinese companies. In the automotive industry, electrical cabinet industry, elevator industry, bridge construction industry, large signage industry, glass cladding building，air-conditioning cabinet industry and many other industries have a large number of customers.
In October 2018, mint corp was authorized by
Germany Bolte to become the general agent in China, which will
better serve customers in various industries and further promote
the industrial advantages of BTH products.
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