
Rotor Testing Machine For Broken Bar / Squirrel-Cage Rotor Testing
1. Importance of testing rotor
2. Technical specification
Test object | Aluminum casting rotor |
Display mode | LCD 19” display |
Test mode | Single step mode: the machine output result when the test is over, while the machine stop testing automatically Continuous mode: the machine output the result when the test is over, the motor continue to work to acquire inductance waveforms until press reset button, then stop test |
Control mode | Auto / manual |
Test | Minimum amplitude, maximum amplitude, synthetical value, the quantity of conducting bar |
Dimension range | Lamination height:100mm(max) Outer diameter: 20-100mm Inner diameter:4-29mm |
Parameter save | Software save |
Consumption | |
Working ambient | Temperature 0~40℃,humility≤90%RH |
3. Test process
3.1 Set test items and parameter range for different rotor models, and select the corresponding model before test.
3.2 Put the tested rotor on the test bench and fix it.
3.3 Press two start buttons to test, the indicating light displays “in test’
3.4 All test items are performed automatically, and the operator is not allowed to touch the rotor during the test.
3.5 Pass or fail signal will be triggered after completing the test.
4. The reason of broken bar
4.1 Broken bar is caused by tension fracture. When the rotor iron cores are over pressed and the false shaft exits, the iron core may break when it expands outward, if the aluminum solid is not fully solidified during the demolding process, the cage bar will break because of premature tapping of the die. if vibration time is too long, the broken bar also appears.
4.2 The iron core slot is in wrong position or blocked, which reduce the slot section area and cause blockage in the process of pouring liquid.
4.3 Forgotten punched slot or mixed foreign substance will block the slot and separate the aluminum liquid when pouring the aluminum liquid.
4.4 Broken bar caused by slot porosity.
4.5 The low temperature of iron core affects the aluminum liquid fluidity, which is important to gravity casting aluminum.
4.6 Broken bar is caused by the way when there was time gap when pouring the aluminum. The poured aluminum water cannot be combined since the aluminum water is easy to be oxidized, and "cold partition" appears.
5. Rotor testing machine picture
Qingdao AIP Intelligent Instrument Co., Ltd
Qingdao AIP Intelligent Instrument Co., Ltd., a leading provider of motor testing machine. Founded as a professional company for producing motor testing machine in 2009, AIP has developed to one of the leading manufacturers of this industry in China.
Our products can be applied to control the quality of the motor in the production line and testing the motor of home appliance, electric tool, automotive, industrial etc.
Headquartered in Qingdao Shandong province in China, we have branch
offices across the world to ensure that all the customer can be
serviced in time. Meanwhile the aboard agents can get training
regularly to provide the customer with professional and efficient
service.
We devoted to pursuing innovation and mutual benefit, and willing
to work together with you to achieve mutual benefit and harmonious
development.