
II. Equipment:
1. Coil loading car
A. It is composed of the car frame, car axle, bearing pedestal,
wheel, hydraulic lifting
mechanism, guide rod&sleeve, bracket, hydraulic operation
mechanism, etc.
B.Technical Parameter
Item | Parameters | No. |
Bracket Effective Width | Wider Than The Steel Sheet Width | |
Bracket Lifting Height | 600mm | |
Lifting Cylinder | Piston Diameter φ100mm, Stroke 600mm | 1 Piece |
Running Motor | 0.75kw Cycloid motor |
2.Single-arm de-coiler
A. Composed by rack, decoiler shaft, decoiler plate, expansion
mechanism, air brake, etc.
Function: to fix and open coil. The wagon points the coil inner
hole at the de-coiler center, driven by cylinder, guide into the
coil inner hole. Core axial expands by a hydraulic drive and
tightens the coil. The tension axial adopts three pcs radial plate
jacket structure. The de-coiler has a drive end and a passive end.
Form: Steel sheet welding frame, Hydraulic breathing dabber
Qty. 1 set
Bearing Weight 7T
Coil Inside Diameter: Φ508mm
Coil Outside Diameter: Φ1200mm
3. Hydraulic guiding device &Pinch structure
A. Hydraulic pressing and driven by the motor
B. Pinch Structure
A pair of pinch rolls, driven by 7.5AC motor
Effective Width:1400mm
pinch Roller Diameter: Φ155mm
4. Looping Device: lifted by cylinder
5. Guiding device:
This is composed of Guide rail type frame, activity tablet, roller
mechanism, adjusting
mechanism, and the vertical roll type wheel
Effective Adjustable Width: 300-1250mm
Press Roller Diameter Ø 70mm
6. Slitting unit
This is composed of power and host parts.
Power Part: Power seats, reducer, DC motor, tooth distribution
boxes, couplings,
pneumatic clutches, spindles, and connectors, etc.
Host Part: Base, fixed arch, big slider, cutter shaft (Φ300mm, 2
sets), active arch, slide,
adjustment mechanisms for arch and knife shaft, knife, spacer, and
rubber ring, etc.
Parts | Parameters | Number |
Reducer | Gear Reducer | 1 Set |
DC Motor | 22kw | 1 Set |
Knife Shaft | 40Cr, Φ150mm | 2 Pieces |
Effective Width | ≥ Coil Plate Width | |
Knife Size | Φ150XΦ250X8mm | 12 Pieces |
Knife Material | H13K, HRC53-56 | |
Motor for Shaft Lifting | 0.55kw | 1 Set |
7. Rewinder for waste material
This is composed of rack, side wire axis, side wire plate,
discharge wire mechanism,
discharge wire guide mechanism, and the supporting chains,
sprockets, chain cover, reducer,
torque motor, etc. Motor: 1.5kw
8. Loop Device
9. Hydraulic damp pre-dividing unit and press coil unit
This is composed of a base, pre-dividing axis (pull-out), dividing
pad, dividing pieces,
bearing pedestal, etc.
Pressing Rollers structure is composed of rack, slide, 3 damping
pressure roller
a mechanism , hydraulic damping plate, hydraulic lifting pressing
structure, hydraulic platform,
etc.
Parts | Parameters |
Pre-Dividing Shaft Diameter | Φ50mm |
Pre-Dividing Knot | Φ100XΦ60XHmm |
Pre-Dividing H | Φ205XΦ100X3mm, 11 Pieces |
Damping Cylinder | Φ63mm, stroke 150mm, 2 Pieces |
10. Hydraulic re-coiler
This is composed of a gear mechanism, DC motors, brakes, couplings,
winding up
expansion boards, rotating cylinder, winding up expansion, and
hydraulic support arm, etc.guide rod, guide sleeve, the cradle,
hydraulic operating mechanism, etc
Parts | Parameters |
Bracket Lifting Height | 600mm |
Lifting Cylinder Diameter | Φ100mm, Stroke: 600mm |
Operating Cylinder | Φ80mm, Stroke: 2000mm |
12. All the hydraulic systems: hydraulic station, pipes, connecting head, soft pipe, hard pipe etc….
Parts | Parameters |
Power | 3kw |
Rated Pressure | 16Mpa |
Normal Working Pressure | ≤10━12Mpa |
Working Oil Temperature | -5℃—70℃ |
III. The components brand :
1. Electromagnetic relief valve& exchange valve: shanghai brand
2. Seal ring VALQUA
3.DC timing system: EUROTHERM
4. DC motor: China famous brand
5. PLC Siemens
6. Reducer: China famous brand
The process layout:
Xiamen BMS Group
BMS Machine was established in 1996, a member of BMS Group, which covers an area of more than 30000 square meters. With over 20 years of professional experience, we have been the TOP 3 manufacturer and exporter of HIGH-QUALITY cold roll forming machines in China. We are an ISO9001 approved company and have European CE certification (issued by SGS). We have the honour to serve some of the famous companies in the world such as TATA STEEL, BlueScope STEEL, LCP(a member of LYSAGHT Group of Companies), ROLL FORM GROUP LTD, etc.
We manufacture wide range products of metal sheet cold roll forming
machines as follows: 1) for Metal Building Industry/PEB
(Pre-Engineering Building): HAYES style quick change CZ purlin
machine(including automatic and quick-change type C purlin machine
and Z purlin machine), light gauge steel framing machine(LGSF,
Howick and SCOTTSDALE style), roof panel forming machine,
corrugated panel roll forming machine, curving machine, glazed tile
roll forming machine, floor decking machine, ridge cap roll forming
machine, cladding facade system forming machine, cut-to-length
slitting line etc., as well as some hydraulic shearing machine,
hydraulic folding machine for gutter and flashing, etc.
2) for Door and Window Industry: door frame forming machine,
rolling shutter door machine, shutter door packing machine, garage
door guide rail forming machine, etc.
3) for Metal Ceiling Industry: ceiling T grid machine(T-bar forming
machine), ceiling furring system, drywall partition system,
aluminium ceiling grilliato and strip production line, etc.
4) for Cable Tray Industry: unistrut channel forming machine, cable
ladder forming machine, decorative cable channel forming machine.
5) for HVACR Industry: fire damper frame(VCD frame) forming machine
CU//Z shape ventilation system frame forming machine, louvre
forming machine, etc.
6) for Solar Industry: solar panel frame/solar PV structure forming
machine
7) for Scaffold Industry: scaffold industry roll forming machine.
8) for Shelving and Storage Industry: shelve upright/plate roll
forming production line, racking upright roll forming production
line, boxed-beam roller former with connection machine.
9) for Customized Roll Forming Machines and Accessories.
We have great confidence in the quality and precision of our cold
roll forming machines. Our main technology comes from Taiwan, but
with China price.
Our cold roll forming machines have been exported to more than 60
countries and regions, including Taiwan, UK, France, Ireland,
Greece, Australia, USA, Mexico, Brazil, Chile, Bolivia, Trinidad,
Israel, Saudi Arabia, UAE, Iran, Kuwait, Yemen, India, Pakistan,
Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam,
Myanmar, Brunei, South Africa, Zimbabwe, Mozambique, Zambia, Congo,
Cameroon, Sudan, Ethiopia, Nigeria, Guinea, Algeria, Libya and
Egypt, Russia, etc. Welcome customers from all over the world to
cooperate with us on mutual benefits basis, OEM/ODM orders are also
welcome. We know well the particular requirements for the customers
of different countries and regions. And we have an outstanding
export team who will take your requests. The design team will
prepare you the perfect machines as per your specific requirements.
Our experts and skilled workers complete the work with great
precision.