
In the stamping process, after the coil is unwound on the heavy
material rack, it is fed into the leveling machine (or feeder).
During the operation, the material rack unwinding speed and the
subsequent leveling speed are often (or feeding). The machine feed
speed is not synchronized.
At this time, it is necessary to install a frequency converter on
the Ruihui standard heavy-duty material frame, and manually adjust
the frequency of the frequency converter to control the fast, slow
and stop motion of the material frame motor to achieve the purpose
of synchronization with the feeder.
It is only installed on the Ruihui standard heavy-duty material rack, not only the manual manual adjustment of the inverter, but also
the heavy-duty material frame motor to be controlled frequently,
which affects the life of the motor and electrical parts, and the
power consumption is also And increase.
When the light control induction device of Ruihui light-controlled
heavy-duty material frame replaces the induction rod (frame)
induction mode, it can automatically cooperate with the frequency
converter to control the material frame unwinding according to the
speed of the actual subsequent leveling machine (or feeder). The
speed is fast and slow, and the effect of synchronization with the
operation of the leveler is achieved.
The light-control type heavy-duty material frame unwinding speed
does not need to be manually adjusted, and it is not necessary to
start and stop in real time, which truly realizes the purpose of
automatic speed control and stable unwinding.
The light control induction device of Ruihui Heavy Material Frame
consists of photoelectric detector and photoelectric receiver.
The photoelectric detecting head is installed at the front end of
the leveling machine, and emits light therefrom. The photoelectric
receiver is mounted on the side of the rack, and receives light
therefrom, and the two forms a safety light curtain, which is
controlled by the frequency converter on the side of the material
rack. Slow and stop action.
Ruihui light-controlled heavy-duty material frame control
principle: When the material frame runs too fast, the sag of the
material roll becomes larger, blocking the light emitted by the
photoelectric detecting head, and the photoelectric receiver has no
signal.
When the material rack runs too slowly, the sag of the tape becomes smaller, and the
light emitted by the photodetector is received by the
photoreceiver, and the photoreceiver sends the received light
signal to the inverter.
The inverter controller controls the power supply frequency of the
rack motor, and adjusts the speed of the material rack motor to be
fast and slow, so as to synchronize with the speed of the leveler.
Specification:
Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
Power(V) | 3 Phase 220V/380V/50HZ | |||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straigtening performance:
tock Thicknees (mm) | Stock Width (mm) | |||
0.3 | 400 | 500 | 600 | 800 |
0.4 | ||||
0.6 | ||||
0.8 | ||||
1.0 | ||||
1.2 | ||||
1.4 | ||||
1.6 | 470 | 470 | ||
1.8 | 400 | 400 | ||
2.0 | 360 | 360 | ||
2.3 | 300 | 300 | 300 | 300 |
2.5 | 230 | 230 | 230 | 230 |
2.8 | 150 | 150 | 150 | 150 |
3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is
provi
GUANGDONG RUIHUI INTELLIGENT TECHNOLOGY CO., LTD.
RUIHUI founded in 2000, the technology of automation periphery is from Japan. RUIHUI has been learning Japan and Germany technology, and using high standards of principle in the parts selection, for assembly process and spare parts, adhere to the requirements in accordance with the original design standard, and into each manufacturing process. In 20 years has accumulated experience and excellent design ability of Japanese engineers guided ruihui highly responsible for Industry and ruihui strong executive team, created a batch of well-known auto parts manufacturers, allowing them to reach the high level in same industry,and investment less.
Customer case
Manufacturing industry; the United States Lear, Honda factory, Ford factory, GAC Group, Chongqing Changan, Wuhan Shenlong, BMW Brilliance, FAW Volkswagen, Beijing Hyundai.
And other household appliances manufacturers; such as GREE, Haier, Midea, Chigo Air conditioning.
hardware manufacturers; such as the United States Southco, are Zhongtai industrial manufacturers success cooperation case.
RUIHUI QUALITY is not the best in the world, and the price is not the cheapest. But we can provide excellent products to help you defeat your competitors.
Products: Feeder machine, Straightener machine, Uncoiler machine, Decoiler with Straightener, 3 in 1 NC Straightener Feeder, Coil handling system, Transfer system, Robot System, to meet the market needs of customers, improve work efficiency, reduce the burden of enterprise management personnel, maintenance of production safety and the customer staff made a significant contribution.
At present the company to further develop the market, at the end of 2017, the total investment reached 30 million USD, plant area of more than 20 thousand square meters, in order to meet the demand on the market and lay a solid foundation after.
Why choose us?
1st,We have a high level of technical research and development team;
2nd,We can provide the design and planning of the whole plant to realize the turnkey project;
3rd, our philosophy: quality is the social responsibility;
4th,our products have been recognized by the market, in the major automotive OEM, home appliance industry, hardware industry has been applied;
5th,We have a highly effective after-sales service team and get customer approval.