
Medical Devices Thin Film PVD Coating System / Orthopedic Implants & Surgery Instruments Sputtering Unit
Bio-compatible Medical PVD Coating
Royal Technology is experienced surface treatment and PVD coater for medical instruments, orthopedics, probes, alignment devices, implants and surgical cutting tools. Coatings are biocompatible and acceptable for use with external and internal devices that come in contact with skin, tissue, bone and blood.
Improved wear resistance
Reduced friction
Biocompatibility
Decorative colors & aesthetic
Chemical barrier
Nickel Sensitivity
Saline Solutions
Sterilization
Medical Devices and Instruments PVD thin film coating machine is integrated with Arc evaporation sources and DC/MF balanced/unbalanced magnetron sputtering techniques to deposite the biocompatible thin fims like: : ZrO2, AlxOy TiO2, Al2O3, AlTiN, CrN, AlCrN. TiCN, ZrN. TiAlCN, TiN, TiAlN, DLC etc.
The medical thin film deposition machine applications:
Medical Devices like Diagnostic Imaging
Surgical Instruments and Devices, Medical Diagnostics, Biomaterials Dental implants & Instruments
Vision & Eyewear Pharmaceuticals, Orthopedic Implants and Devices Drug delivery systems
Medical thin film deposition machine advantages:
1. Economically efficient, generating the thinnest, most uniform
coating films;
2. A dry coating process at low temperature in a vacuum chamber;
3. Offers great versatility and can be used for the deposition of
conductive or non-conductive materials on any type of substrates,
like: metals, ceramics, plastic materials.
4. Multi-layered coating are simple to produce.
5. Fast deposition rates and high quality surface finishes.
Medical thin film deposition machine technical features:
1. Deposition sources: evaporation of arc ion sources; DC / Pulsed DC / MF sputtering cathodes; Ion source unit for PACVD, PECVD process to get durable and strong adhesion films
2. The whole machine set is with high speed of vacuum pumping system, high uptime for a large production capacity;
3. Rotary rack and jig system is planetary driving model for a high film uniformity despotion.
4. Steered cathodic arc sources + Linear Ion Source + Planar sputtering cathodes, for a fast depositon rate.
5. Operated by changing different coating parameters and process.
Coating processes to deposit every each color is stored in PLC software recipes, totally 10 recipes are available. So that the AUTO COATING model is possible after the recipes are logged in. The full automatically operation is very helpful for primer PVD operators.
Medical thin film deposition machine Specifications
MODEL | RTAC1000-SP | ||
MATERIAL | Stainless Steel (S304) | ||
CHAMBER SIZE | Φ1000*1000mm (H) | ||
CHAMBER TYPE | Cylinder, vertical, single door | ||
SINGLE PUMP PACKAGE | Rotary Piston Vacuum Pump | ||
Roots Vacuum Pump | |||
Turbo Molecular Pump | |||
TECHNOLOGY | Magnetron Sputtering + Ion Plating | ||
POWER SUPPLY | MF power supply + Bias Power supply | ||
DEPOSITION SOURCE | 2 sets of Cylinder Sputtering Target + 6 sets of Cathodic Arc Sources | ||
CONTROL | PLC+Touch Screen | ||
GAS | Gas Mass Flow Meters | ||
SAFETY SYSTEM | Numerous safety interlocks to protect operators and equipment | ||
COOLING | Cooling Water | ||
CLEANING | Glow Discharge Cleaning | ||
POWER MAX. | 90KW | ||
AVERAGE POWER CONSUMPTION | 40KW |
Customized machine sizes and coating recipes are available based on specified demand.
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
SHANGHAI ROYAL TECHNOLOGY INC.
Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.
Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:
Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.
RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.
RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.
RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.
RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.
Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.
Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.
ROYAL TECHNOLOGY'S CULTURE
ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.
ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.
ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.
ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.
ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.