
Flat Bar (P20/ 1.2311/ 3Cr2Mo) of Plastic Mold Steel with Q+T Treatment
widely using range steel P20 special mould steel Prehardening Wear Resistance Corrosion resistance mechanical behavior 1.2311 P20 Prehardening Corrosion resistance special Plastic Mold Steel plate Material is a versatile, low-alloy tool steel that is characterized by good toughness at moderate strength levels. The special purpose Prehardening mold steel P20 steel plate is commonly used for plastic injection mold cavities and tooling and for die casting dies for zinc. widly using range steel 1.2311 P20 special mold steel plate material is typically sold in the pre-hardened condition at a hardness of approximately 300 HBW. And wth good cutting mechanical property and Corrosion resistance
Physical Properties of 1.2311, P20, 3Cr2Mo
Density: 0.284 lb/in3 (7861 kg/m3)
Specific Gravity: 7.86
Modulus of Elasticity: 30 x 106 psi (207 GPa)
Thermal Conductivity:
24 Btu/ft/hr/°F
41.5 W/m/°K
Machinability: 60-65% of a 1% carbon steel
1, Features
a, Good hardness uniformity and polishing property,good machining
properties.
b, Good integral machanical performance when under high
temperature, high Corrosion resistance
c, Good heat-resistance and fatigue-resistance,very high mechanical
behavior,cutting mechanical property.
d, Pre-hardened to HRC28-32, can be directly used on mould
processing, shorten the construction period.
e, High putity and homogeneous structure of China's biggest ESR
production base for its strict requirement in the whole process of
exploitation, smelting, vacuum degassing, ESR, forging, annealing,
inspection.
2, Equivalent Grades
GB | DIN | AISI | JIS |
3Cr2Mo | 1.2311 | P20 | PDS-3 |
3, 3Cr2Mo 1.2311 P20 Chemical Composition (Wt%)
Steel Grade | C | Si | Mn | Cr | Mo | S | P |
1.2311 | 0.35-0.45 | 0.20-0.40 | 0.60-1.00 | 1.80-2.10 | 0.30-0.55 | ≤0.003 | ≤0.030 |
P20 | 0.35-0.45 | 0.20-0.40 | 0.60-1.00 | 1.80-2.10 | 0.30-0.55 | ≤0.003 | ≤0.030 |
PDS-3 | 0.35-0.45 | 0.20-0.40 | 0.60-1.00 | 1.80-2.10 | 0.30-0.55 | ≤0.003 | ≤0.030 |
4, Available Size (mm)
Plate Size(mm) | Flat Bar Size(mm) | Round Bar Size(mm) | |||||
Thickness | Width | Length | Thickness | Width | Length | Diameter | Length |
10-700 | 1600-2200 | 4000-10000 | 10-700 | 155-2200 | 2000-6000 | 20-200 | 2000-6000 |
5, Recommend Heart Treatment
Quenching | Tempering | ||||||
Heating temperature ºC | Tempering temperature ºC | Tempering number | Harness (HRC) | ||||
First preheating | Second preheating | Last heating | Cooling way | Hardness (HRC) | |||
1180-1200 | 1130-1150 | ≥850 | Oil Cooling | 50-52 | 200 | 2 | ≥48 |
6, Applications
Used for various lager-sized or medium-size precision plastic mould
and alloy parts.
a, Ideally suited for the production of plastic moulds;
b, Die holders, zinc die casting dies, backers, bolsters and
injection moulds;
c, Shafts, rails and wear strips;
7, Packing: Standard Export Packing or As per request
HEAT TREATMENT of 1.2311 P20 PDS-3 3CR2Mo
Forging: P20 plastic mould steel are forged at 1093°C (2000°F) down to 899°C (1650°F). Forging below 871°C (1600°F) is not recommended for these steels.
Annealing: Annealing takes place at 760-788°C (1400 to 1450°F) and then the steels are cooled slowly in the furnace at a temperature less than 4°C (40°F) per hour.
Stress Relieving: When dies are heavily machined, we recommend stabilising just before finish machining in order to relieve machining strains. Heat to 460-500°C. Soak well and allow to cool in the air.
Hardening: Heat the steel uniformly to 820-840°C until heated through. Quench in oil.
Tempering: Heat uniformly and soak at the tempering temperature for at least one hour per 25mm of section. Allow to cool in still air.
Carburising / Case Hardening: Tools produced from may be case hardened, which can achieve a surface hardness of 55 to 59 HRc.
Tufftriding: At 570ºC tufftriding of 1.2311 P20 PDS-3 3CR2Mo tool steel will give a surface hardness of approximately 700HV. Allowing two hours treatment the surface hard layer will be approximately 0.1mm.
Hard Chromium Plating: To avoid hydrogen embrittlement P20 should be tempered for 4 hours at 180°C for 4 hours after hard chromium plating
Flame / Induction Hardening: Flame or induction hardening of P20 will achieve a hardness of 50 to 55HRc. Air cooling is preferable, though smaller components may require forced cooling. Temper immediately after hardening.
Cold Working:P20 plastic mould steel are capable of being readily cold worked by using conventional tooling methods with the alloy in the annealed condition.
Welding: Conventional methods are used for welding of P20 plastic mould steel.
Forming: P20 plastic mould steel can be readily formed by conventional methods in the annealed condition.
Machinability: P20 plastic mould steel have excellent machinability at about 80% that of water hardening steels.
Guangzhou Changfeng Steel Co., LTD
Guangzhou ChangFeng Steel Co., Ltd. is a professional special steel company, which specialized in exporting mould steel products based in China.With twenty years experience in special steel industry, our main products are Plastic Mould Steel, Hot Work Mould Steel, Cold Work Mould Steel, Alloy Structural Steel, Tool Steel, Stainless Steel, Carbon Steel and Forged Block.
To ensure provide high quality products to customers, we have close cooperation with many Chinese first class special steel enterprises, including Baosteel Group, Dongbei Special Steel, Changcheng Special Steel, Hongsheng Heavy Industry, Xingcheng Special Steel, Daye Special Steel. We have thousand tons of stock materials in our own factory and also can provide processing services to customers. We are full of export experience for many years, the product covers America, Germany, France, Italy, Turkey, Singapore, Thailand, Malaysia, Vietnam, Taiwan, and Middle-East.
After years of development, the company has established a complete quality management and export service system. We have a group of experienced and competent elites and is capable of offering the best service to clients. Our company equips with large-sized Vertical saw machines, Horizontal saw machines, Milling machines, Grinding machines and other advanced equipments to provide customers with cutting and other processing services. All the products should be inspected the metallographic analysis, hardness, ultrasonic flaw detection and other strict inspection processes, which meet the standards of DIN, AISI, JIS and GB to ensure their function and quality.
Our company keeps the principle of “sincerely cooperation, endless striving for perfection”. We desire to establish the long-term mutual beneficial and win-win relationship with clients all over the world.