High Vacuum Metallizing Machine, Portable PVD vacuum Metallizer

High Vacuum Metal Deposition Machinery is developed and applied with forensic industry. It is used to process various ranges of exhibits from plastic, metals, steel, polymer, paper, fabric or glass materials, can deposit metal films like silver, gold, zinc, aluminum to generate high imaging finger mark on criminal objects.

Key Features of the vacuum metallizing machine:

1. Portable design with compact footprint

2. Water-cooling free system, the required working environment is only electric power: 1Ph, 220V 50Hz, 60A;

3. Large view port to inspect the evaporation process, with Quartz window up to 400mm;

4. Powerful vacuum pumping system for fast cycle coating process: high turbo molecular pump, available for assemble at any direction; equipped with one large volume of 2-stage rotary vane pump.

5. Low running cost and low maintenance cost.

6. Flexible operation based on HMI device: processing page, curve record page, alarm page, maintenance pages etc. The data logging in and USB connection port for downloading the processing data.

Technical Specifications

Performance

1. Ultimate Vacuum Pressure: better than 9.0*10-5 Pa;

• Operating Vacuum Pressure: 6.0*10-3 Pa ~9.0*10-3 Pa;
• Base Vacuum pressure: 3.0*10-4 Pa

4. Pumping down Time: from 1 atm to 9.0×10-3 Pa≤15 minutes ( room temperature, dry, clean and empty chamber)

5. Deposition source: Tungsten board filament evaporation

6. Operating Model: Full Automatically /Semi-Auto/ Manually

7. Deposition materials: Zinc, Silver, Gold, Aluminum etc.

Structure

The vacuum coating machine contains key completed system listed below:

1. Vacuum Chamber
1.1 Size: Inner Width: 450mm, Depth: 450mm

Inner Height: 500mm

1.2 Material: Vacuum Chamber SUS304

Door and flanges SUS304

Chamber strengthen structure: SUS304

Chamber chassis SS41 mild steel with painted finishing surface treatment.

1.3 Evaporation Shield : SUS304

1.4 View Window: on chamber door, quartz material.

1.5 Vacuum Chamber Venting Valve (including silencer)

2. Vacuum Pumping System

Roughing Vacuum Pumping System: 2-stage rotary vane pump-1 set

High Vacuum Pumping System: Turbo Molecular Pump-1 set

3.Electrical Control and Operation System- PLC+ Touch Screen

Main circuit: None-fuse breaker switch, electromagnetic switch, C/T in series type

4. Evaporation Power - 1 set

5. Evaporation Control System

5.1 Operation System: Touch Screen + PLC, recipe control and data logging, Auto shutdown, auto evacuation, auto coating

6. Measuring System

6.1 Vacuum Pressure : Vacuum Gauge: Pirani + Penning gauge + Full range vacuum gauge

7.Alarm System: Compressed air pressure , Cooling water flow, Mis-operation;

Power Load Indicator: Voltage indicator and load current indicator

8. Deposition System

8.1 Deposition source: Tungsten board

8.2 Deposition material: Zinc, Aluminum, Silver, Gold

9. Working Environment

9.1 Single Phase, 220V 50Hz(60Hz), 5KW

9.2 Installation Area: (L*W*H) 2000*1000*2300mm

9.3 Exhaust: Vent for mechanical pumps

Other customized sizes are available based on subststrate shape and productivity. Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

 Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.

RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

     Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

ROYAL TECHNOLOGY'S CULTURE

ROYAL's Vision:  to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.