
PVD Chrome Vacuum Metallizing Machine, Hexavalent Chrome (Cr6+) Electroplating Replacement
Customers love bright, shiny and metallic look of chrome finishing for the consuming products, either bathroom fittings, faucets or to car bumpers bright metal finishes are everywhere.
Traditionally these parts are Chrome Electroplated, Chrome plating as a stable, excellent shiny decoration, corrosion prevention and abrasion wearing film surface treatment, in the last decades, it extensively be used for many industries. However, the hexavalent Chrome (Cr6+) electroplating damaged health of operators and ruined our environment. So, trivalent Chrome (Cr3+) was used to taken place of the (Cr6+) plating. With the higher requirement of quality and lower production cost demands by manufactures, now, an alternative solutions to replace expensive cost of (Cr3+) electroplating, the most important is without negative health impact and environmentally hazard effluence has been required.
When this subject come to PVD, it solved. Royal Technology has designed and developed the standardized PVD coating equipment used for various substrate materials: ABS, ABS + PC, PA, Brass, Brass Alloy, Metal Steel, Zinc Alloy, Aluminum and Aluminum Alloy etc. With the PVD chrome processing, it changed the traditional process treatment in automotive industry, transportation vehicles, clocks, tooling instruments, hardware, bathroom and kitchen appliance and other many parts need protective layer and aesthetic coatings.
PVD chrome coating benefits:
1. Environmetally friendly: the whole process is clean, totally
free of chemical emmissions;
2. High aesthetic finishing with a brilliant metallic looklike;
3. High hardness, resistant of abrasion and corrosion, durable;
high uniformity; adjustable thickness through proper coating
recipes and operating processes 4. High repeatability, fast cycle
time, more economical products.
5. Wide range of finishes: mirror, glossy and matt; brightness from
see-through to semi-transparent, to full coverage -mirror finishing
;
6. Large variety of subtrates, greater flexibility and choice in
product design;
7. Safer for operators;
8. Stable, operators use the machine 24 hours a day, 7 days a week.
9. High yield;
10.Recyclable
General Information:
RTAC1616-SPDC PVD metalizer is designed to replace the electroplating chrome process, it is
equipped with multi-arc vacuum coating sources and DC sputtering cathodes, which available for all plastic and metal substrate products PVD chrome plating.
The PVD plating process is between base and top lacquer thermal heating painting process. We can get high quality of Chrome color, stainless steel color and gold colors.
Except the high finishing surface, abrasion wearing and anti-corrosion properties, the hardness also can achieve up to 4H.
Besides, Polycold device is for option especially for ABS parts processing.
RTAC1616-SPDC high vacuum metallizing equipment configurations:
Configurations:
MODEL | RTAC1616-SPDC |
TECHNOLOGY | Arc evaporation + DC magnetron Sputtering + Plasma cleaning |
MATERIAL | Stainless Steel (S304) |
CHAMBER SIZE | φ1600*1600mm (H) |
PUMP SYSTEM | Rotary Vane Vacuum Pump (Mechanical) |
Rotary Vane Vacuum Pump (Holding) | |
Roots Vacuum Pump | |
High Vacuum Oil Diffusion Pump | |
TECHNOLOGY | Ion Plating ( Multi-arc sources) + DC sputtering + Ion Source (for option) |
POWER SUPPLY | Arc 9*5KW + DC Sputtering 2*48KW |
TYPICAL TARGETS | Titanium, Zirconium, Chrome, Silver, Au gold, Aluminum, Copper etc. |
GAS | Gas Mass Flow Meters ( Ar, N2, C2H2, O2) Argon, Nitrogen and Ethyne,Oxygen |
CONTROL | PLC(Programmable Logic Controller) |
SAFETY SYSTEM | Numerous safety interlocks to protect operators and equipment |
COOLING | Water |
HEATING | Heater |
POWER MAX. | 120KW (Approx.) |
AVERAGE POWER CONSUMPTION | 55 KW (Approx.) |
Please consult us with your expected solutions you want to get from Royaltec, we provide the turn-key coating solutions on this application.
SHANGHAI ROYAL TECHNOLOGY INC.
Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.
Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:
Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.
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RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.
RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.
RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.
Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.
Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.
ROYAL TECHNOLOGY'S CULTURE
ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.
ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.
ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.
ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.
ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.