
Trouser hooks & dress hooks PVD ion plating equipment,titanium gold vacuum coating machine
IPG is a short writing of Ion Plating Gold, which it is a technology of arc and sputtering combined to deposit Gold thin film on luxury products, especially on indusry like: Trouser hooks & dress hooks, necklace, wedding rings, ear rings, watches, handbag accessories etc.
The Trouser hooks & dress hooks materials are mostly stainless steel 316L, brass, or alloy. After exclusively pre-treatment, Trouser hooks & dress hooks manufactures can use our IPG gold plating machine directly to get the 18K rose gold or 24K real gold coatings, which highly enhance the products life and value.
Decorative hard coatings have to meet variety of requirements such as attractive colors and high wear resistance. For luxury consumer goods such as watch components, writing instruments or spectacles, some manufactures want to maintain both the high wear resistance of PVD and the “gold plate” label which provides the product with a “high quality” image. So a 3 to 5 μm layer of gold plating must therefore be deposit onto a (TiN+Au) PVD layer. This multi-layer method creates a high level of internal stress leading to adhesion defects. A complete process has to be set up in order to reduce the internal stress leading to adhesion defects.
DETAILED DESCRIPTION
This is a ion coating machine of efficiency, harmless and
pollution-free. It has the features of fast deposition rate , great
ionization rate, big ion energy,easy operation, low cost, large
productive capacity, etc.It's the more advanced technology to
replace traditional electroplating way.
Popular colors which could get by PVD:
Real gold and real rosegold coating
Imitation gold series: TiN, ZrN, TiN+Au, ZrN+Au
Rose Gold Series: TiCN, TiAlN, TiCN+Au--Cu, TiAlN+Au, Cu
Silver white series: CrN, CrSiN, Zr (micro N)
Grey series: Ti, stainless steel (S.S), (S.S) N
Coffee color series: TiCN, TiAlCN, ZrC
Blue series: TiO, CrO, TiALN
Black Series: TiC, TiC+iC, TiCN, TiAlN, TiAlCN, Ti (C, O) and DLC
FEATURES
The equipment integrates the plasma treatment, high-end cathode
magnetron sputtering, resistance evaporation coating equipment,
large load rotation frame and the automatic control technique. It
has the reliable work, good repeatability and consistency., fast
deposition rate, high adhesion, fine film, etc. The coating film is
dense and hardness with low friction coefficient, to keep the
smoothness of original workpiece surface, good flexibility, hard to
break and fall.
The equipment makes full automation of the coating technology come
true. It uses the vacuum coating technique to coat on the surface
of the base material. It has the features of low cost, high
qualification rate, green environmental protection etc.
Royal Technology has 3 standard models for IPG gold plating : The IPG machine main components:
1. Cylinder Arc unit or ( steered circular cathodic arc sources)
2. Planar Ion Source for Plasma cleaning before PVD coating
3. DC Sputtering Cathode of Ag ( Gold) deposition
4. MF Sputtering Cathode of TiN film coating
IPG Gold Plating Machines Technical Specification | |||
Model | RTAC1010-SPDC | RTAC1250-SPDC | RTAC1612-SPDC |
Effective Chamber Size | Φ1000 x H1000mm | Φ1250 x H1250mm | Φ1600 x H1200mm |
Deposition Sources | Cylinder Arc (steered circular arc for option) + DC Sputtering Cathode + Linear Ion Source | ||
Vacuum Pumping System ( Leybold Pumps + Turbo Molecular Pump) | SV300B - 1 set (300m³/hr) | SV300B - 1 set (300m³/hr) | SV300B - 2 set (300m³/hr) |
WAU1001-1set (1000m³/hr) | WAU1001-1set (1000m³/hr) | WAU2001-1set (1000m³/hr) | |
D60T- 1 set (60m³/hr) | D60T- 1 set (60m³/hr) | D60T- 1 set (60m³/hr) | |
Turbo Molecular Pumps: 2 sets (3500L/S) | Turbo Molecular Pumps: 2 sets (3500L/S) | Turbo Molecular Pumps: 3 sets (3500L/S) | |
Sputtering Power Supply | 1*24KW | 1*36KW | 2*36KW |
Arc Power Supply | 6*5KW | 7*5KW | 9*5KW |
Bias Power Supply | 1*24KW | 1*36KW | 1*36KW |
Planetary Rods | 6/8 | 12/16 | 20 |
Ultimate Vacuum | 9.0*10-4Pa (empty, clean,room temperature) | 9.0*10-4Pa (empty, clean,room temperature) | 9.0*10-4Pa (empty, clean,room temperature) |
Cycle Time (depends on pump) | 40’~50’ depends on substrate material and coating recipes | ||
Working Power Requirement | 3Phase 4 lines,AC380V,50HZ,35KW | 3Phase 4 lines,AC380V,50HZ,120KW | 3Phase 4 lines,AC380V,50HZ,150KW |
Cooling Water | YES, industrial water chiller | ||
Processing Gas (99.99%) | 4 ways | 4 ways | 4 ways |
Footprint (mm) | 2000*2000*2500 | 4000*4500*3200 | 5500*5000*3200 |
Total Weight(KGS) | 4500 | 7000 | 9000 |
Total Power Consumption(Approx.) | 50KW | 110KW | 150KW |
Actual Power Consumption(Approx.) | 30KW | 60KW | 70KW |
Above technical parameters only for reference, Royaltec reserves the right for final production based on specified applications. We provide you not only the coating machine but the total coating solutions, turnkey-project service is available.
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
SHANGHAI ROYAL TECHNOLOGY INC.
Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.
Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:
Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.
RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.
RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.
RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.
RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.
Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.
Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.
ROYAL TECHNOLOGY'S CULTURE
ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.
ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.
ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.
ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.
ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.