
Bullet Vacuum Bottle PVD Vacuum Metallizer Machine / Chrome Plating Machine TUV CE Approval
Hard Film Ion Plating Machine Applications:
Hard coatings are becoming widely used in the decorative coating
and industrial tools (HSS or HSC materials). The coatings are more
resistance to wear and corrosion, to fulfill the tools functions
more reliably and for a longer life time, 2-3 times longer than
without coating in general.
Cutting Tools: ( Suggested Coatings: AlTiN/TiAlN, TiCN and TiN)
Sawing, milling, CNC insert ( hard turning using), drilling,
hobbing and gear cutter etc.
Punching & Forming ( Suggested Coatings: CrN, TiCN and TiN)
Metal Stamping
Moulding ( Plastic Injection Mold) -- ( Suggested Coatings: TiCN
and TiN )
Die Casting
Precision Components
Others, like: machine tools, textile machine, re-coating,
re-sharpening applications etc.
Description
1. RT-HAC equipment systems consists of: vacuum chamber, vacuum
pumps, arc sources, spindle & jack, jigs structure, heating
& cooling, water & gas( distribution), electrical control
& operation systems etc.
2. Application: industrial functional coatings for hard tools.
3.Coating Films: TiN, TiC, CrN, AlTiN etc.
4.Coating Advantages: high hardness and wear-resistance and
corrosion,increased tool life time & improved work piece
quality. "
Technical Advantages
1. Strong background of R&D support, focus on details of
manufacturing.
2. Large steered cathodic arc sources to reduce droplets during
deposition.
3. Accurate heating control system, the deviation is ±5℃, when the
substrate surface is up to 550℃.
4. Advanced high density plasma pre-treatment.
Hard Film Ion Plating Machine Specifications
MODEL | RTAC0910 | |
MATERIAL | Stainless Steel (S316L) | |
CHAMBER SIZE | Φ900*1000mm (H) | |
PUMP SYSTEM | Two-Stage Rotary Vane Vacuum Pump (Mechanical) | |
Rotary Vane Vacuum Pump (Holding Pump) | ||
Roots Vacuum Pump | ||
Turbo Molecular Pump | ||
TECHNOLOGY | Ion Plating + Bias Power Bombardment | |
CONTROL | PLC(Programmable Logic Controller) | |
GAS | Gas Mass Flow Meters | |
SAFETY SYSTEM | Numerous safety interlocks to protect operators and equipment | |
Deposition Area | Deposition area Φ680×600mm (H); 10 x Φ150mm;8 x Φ180mm; 6 x Φ210mm, for option. | |
HEATING | Heater, up to 450℃ | |
POWER MAX. | 70 KW | |
AVERAGE POWER CONSUMPTION | 40KW (Approx.) |
What is Arc Vapor Deposition ( also named as cathodic arc plating process)
Cathodic arc deposition or Arc-PVD is a physical vapor deposition technique in which an electric arc is used to vaporize material from a cathode target. The vaporized material then condenses on a substrate, forming a thin film. The technique can be used to deposit metallic, ceramic, and composite films. The arc evaporation process begins with the striking of a high current, low voltage arc on the surface of a cathode ( known as the target) that gives rise to a small (usually a few micrometers wide), highly energetic emitting area known as a cathode spot. The localized temperature at the cathode spot is extremely high ( around 15000℃), which results in a high evlocity (10km/sec) jet of vaporized cathode material, leaving a crater behind on the cathode surface.
Please consult us with your expected solutions you want to get from Royaltec, we provide the turn-key coating solutions on this application.
SHANGHAI ROYAL TECHNOLOGY INC.
Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.
Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:
Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.
RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.
RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.
RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.
RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.
Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.
Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.
ROYAL TECHNOLOGY'S CULTURE
ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.
ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.
ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.
ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.
ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.