Automotive Logo Vacuum Metallizing Machine -RTEP3600

The RTEP3600 PVD Chrome metalizing system was customized designed and manufactured for Car LOGO board reflection film deposition.

Max. Size substrate: Diameter 3300mm, depth: <300mm.

With the PVD thermal evaporation technology, which deposits thin high reflection film on PMMA (Acrylic) surface, gives an outstanding coating layers as below: during the day time, sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated ( LED light inside is installed ) from front, back and side views.

Built Time: 2014

Applications: Automotive LOGO board, advertisement boards, PMMA, PC, ABS etc. Large size decorative items for high reflection film metalizing.

Type:

Vertical orientation, Cylinder, sliding door by driving motor on rail.

Design Features:

Plasma cleaning, argon gas bombardment device, glow discharge system.

Sliding door by motor driving model.

Robust structure design and high quality configurations

PLC + Touch Screen Operation System, fully automatically /Manually control

Fast Vacuum Evacuation System

Exclusively designed rotating Carousel structure for easy loading/uploading

Easy access to the working environment for maintenance

Technical Specifications:

Performance

1. Ultimate Vacuum Pressure: better than 5.0×10-6 Torr.

2. Operating Vacuum Pressure: 1.0×10-4 Torr.

3. Pumping down Time: from 1 atm to 1.0×10-4 Torr≤3 minutes ( room temperature, dry, clean and empty chamber)

4. Metalizing material ( evaporation): Al, Cr, Sn, Ti, SS, Cu… etc.

5. Operating Model: Full Automatically /Semi-Auto/ Manually

Structure

The vacuum coating machine contains key completed system listed below:

1. Vacuum Chamber
1.1 Size: Inner Diameter: 3600mm

Inner Height: 1700mm

1.2 Material: Vacuum Chamber: SS41 mild steel

Door and flanges: SS41 mild steel

Chamber strengthen structure: SS41 mild steel, with painted finishing surface treatment.

Chamber chassis SS41 mild steel with painted finishing surface treatment.

1.3 Evaporation Shield : SUS304

1.4 View Window: on chamber door

1.5 Vacuum Chamber Venting Valve (including silencer)

1.6 Door: SS41 mild steel

2. Roughing Vacuum Pumping System (Backing Pump Package)

3. High Vacuum Pumping System (Diffusion Pump + Cold trap device)

4. Electrical Control and Operation System- PLC+ Touch Screen

4.1 Main circuit: None-fuse breaker switch, electromagnetic switch, C/T in series type

4.2 Evaporation Power

4.3 Evaporation Control System

4.4 Operation System: Touch Screen + PLC, recipe control and data logging, Auto shutdown, auto evacuation, auto coating

4.5 Vacuum Pressure Measuring System

Vacuum Gauge: Pirani + Penning gauge

Thermocouple Gauge: 760 Torr ~ 5*10-4 Torr

4.6 Alarm System: Compressed air pressure , Cooling water flow, Mis-operation

4.7 Power Load Indicator: Voltage indicator and load current indicator

5. Deposition System

5.1 Tungsten filament evaporation source

5.2 Cr/Al wires

6. Sub-System

6.1 Air Compressed Valve Control System

6.2 Cooling Water System:Water flow pipe and switch valve system

6.3 Polycold (-120~-145℃) Brooks Cryopump for option.

Working Environment

Compressed Air: 5~8kg/cm2

Cooling Water: Water-In Temperature: 20~25℃, 200 Liter/min,
Water-In Pressure: 2~3 kg/cm2,

Power: 3 Phase 380V 50Hz(60Hz), 200kVA

Installation Area: (L*W*H) 16000*6000*3000mm

Exhaust: Vent for mechanical pumps

Cleaning Room is highly recommended

Benefits

1. Durable, lifetime is up to 5~8 years, even for outdoor use

2. Easy to assemble and maintain. With screws mounting or hang-up method.

3. Safe and reliable. The PMMA material makes it much lighter in weight than metal logos and highly reduces the risk of injuries from falling down.

4. Outstanding aesthetic finishings: During day time, the car sign symbols look like solid metal (stainless steel effect); while at night, they are illuminated (internal LED light is installed) from front, rear and side views.

Advantages

The door located in the railway track, which is controlled by motor, sliding automatically, easy to operate and very convenient for loading/unloading Max. product size: 3000mm Suitable for see-through finishing coating The unique rotary rack and evaporation system design to guarantee a high uniformity.

A: The height from substrate to evaporation source can be adjusted flexiblely

B: Evaporation sources distance can be adjusted

C: 3 groups evaporation sources for a perfect full area coating

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

 Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

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RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

     Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

ROYAL TECHNOLOGY'S CULTURE

ROYAL's Vision:  to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.