Continuous PVD Metal Coatings Production Line For Fiber Optic Cables

General Information

Continuous vacuum coating production line for wires & strips

Inline Sputtering System for Copper Wires & Strips

Silver-plated copper wires production line

Silver, Gold or Copper plated Copper Wire.

Inline Sputtering Deposition System For Carbon and Glass Fibers

Application

1. Metal conductive filaments

2. Metal coil strips, thickness is less than 1mm

3. Fiber-Optic Cables

4. Chemical fiber wires

5. Chemical fiber line
6. Glass yarns and carbon yarns copper coating
7. Carbon yarns and glass yarns aluminum coating

9. PVD silver plated copper wire,

10. Silver plated fiber- optic cable

11. Gold plated wire machine

12. Silver-plated copper strip

13. Silver plating on copper , bronze and brass cables

14. New Multi-Layer Coating Line for Copper wire and strips

15. Silver Plating Machine for Fiber Optical Cable

Substrates can be coated:

Fine wires and strips: metal wire, metal coil strip with thickness less than 1 mm, optical fiber, chemical fiber twisted filament and wire (including basalt fiber and carbon fiber wire), glass yarns, carbon yarns.

Background

After decades of research and development, vacuum coating has been quite a mature film deposition treatment which has a positive prospect applications in various industries. It requires a comprehensive technologies to apply the vacuum coating technique to continuous wires and strips, which can modify the surface characteristics and functions, its significant lightweight performance makes an advantage for artificial intelligence devices.

Key Types of the existing vacuum coating production line for wires and strips substrates

(1) Separated type
The coating line doesn’t contains substrates ( wires and strips)’s pre-cleaning device. It puts the steep strip roll which has been cleaned before into a closed vacuum container which equipped with unwinding, pre-heating, coating and rewinding devices. After the vacuum evacuation to desired working vacuum pressure, starts the pre-heating process, and then metal films deposition. This type of equipment’s structure is simple, but very low production efficiency and the coated substrates has issue of the second-time contamination.

(2) Air- to- Air full continuous coating type

The Air-to Air full continuous coating line is a completed continuous coating process processes which including cleaning pre-treatment in the atmosphere environment, and then the substrates ( strips or wires) enters into the vacuum chamber to get metal films deposited, in then end it back to atmosphere environment again through buffering chambers.

The air to air continuous coating line key structural modules:

A: Substrates (strips or wires) cleaning pre-treatment module

B: Cooling down module

C: Annealing module

D: Film deposition chamber

E: Loop devices and vacuum buffering chamber.

The whole coating line’s structure, operation and control system is more complex, extremely high investment but the advantages of high output and sharping down production cost efficiently make it is very attractive for manufacturers. Royal technology’s team has built the industrial production line in 2019 based on a small demo device, we are excited to announce that outsourcing coating service to us is available now.

Welcome to consult us who is interested in the continuous coating line’s invest, we provide the turnkey coating solution.

(3) Universal Type

Universal type is a coating line which combined substrates ( strips) cleaning pre-treatment, hot dip plating and vacuum coating 3 processes to form a complete continuous production line. Which makes the went and dry coating processes are compatible with each other and also can produce high quality and economical metal coated strips

(4) Multiple-layers coating type

The production line combine several different PVD coating methods: Electron beam evaporation coating, magnetron sputtering deposition and plasma enhanced CVD deposition.

With E-beam pre-heating, glow discharging plasma bombardment cleaning surface treatments on the strips, then deposit multi-layers on the surface with different deposition processes.

The first layer requires strong adhesion between metal film and substrate surface, so magnetron sputtering deposition is used; the second layer takes Electron-beam evaporation method to deposit various coating materials, it has high electron beam energy density and high heating temperature performances; the third layer uses plasma enhanced CVD deposition method to generate a high uniformity, fine finishing, high hardness and stable chemical characters film, it is good choice for the protective layer.

Come to an inclusion, the strips multiple-layer coating type is still in primary stage of R&D, also its high production cost and low productivity disadvantages makes manufactures select the hot dipping and electroplating conventional methods. However, its high extra added value on products and environmentally friendly features show it is a good prospective application.

Royal Technology provides both coating service and inline sputtering system. Please contact us if you are interested in this application. Share us your ideas, we assit you to become true.

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

 Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.

RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

     Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

ROYAL TECHNOLOGY'S CULTURE

ROYAL's Vision:  to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.