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Roll to Roll Vacuum Web Coating Equipment for Packaging Papers
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Brand Name:ROYAL
Model Number:RT-R2R-2200
Certification:CE
Price:negotiable
Payment Terms:L/C,T/T
Supply Ability:15 sets per month
Delivery Time:8 to 12 weeks
Company Data
Verified Supplier
Contact Person
ZHOU XIN
Business Type:
Manufacturer
Officials:
819# SONGWEI ROAD (N.) SONGJIANG INDUSTRIAL ZONE, SHANG HAI, CHINA 201613
Quality:
Quality Certifitation Available
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Product Details
Company Profile
Product Details
An "R2R aluminum web vacuum metallizer" for packaging paper is a specialized machine used in the packaging industry for applying a thin layer of aluminum onto a moving web of paper in a continuous roll-to-roll (R2R) process. This process enhances the barrier properties of the paper, making it suitable for various packaging applications where protection against moisture, oxygen, and other external factors is essential.
Here is a brief overview of the key components and the process involved in an R2R aluminum web vacuum metallizer for packaging paper:
Components of the R2R Aluminum Web Vacuum Metallizer:
Un-winder: Where the paper web is fed into the machine.
Vacuum Chamber: Where the metallization process takes place.
Aluminum Source: The material used to create the thin aluminum layer.
Evaporation System: Converts the aluminum source into vapor.
Substrate Heating System: Helps in improving adhesion and film quality.
Re-winder: Collects the metallized paper as a continuous roll.
Process Overview:
Web Handling: The paper web is unwound from a roll and fed into the machine.
Vacuum & Metallization: The paper web passes through a vacuum chamber where the aluminum source is evaporated. The aluminum vapor condenses onto the surface of the paper, forming a thin aluminum layer.
Substrate Heating: The paper may be heated to improve the adhesion of the aluminum layer.
Re-winding: The metallized paper is wound onto a roll for further processing or converting into packaging products.
Benefits of Metallized Packaging Paper:
Improved barrier properties against moisture, oxygen, and other contaminants.
Enhanced visual appeal and product differentiation.
Increased shelf-life for packaged products.
Recyclable and sustainable packaging option.
An R2R aluminum web vacuum metallizer is a critical component in the production of high-quality metallized packaging paper used in various industries such as food packaging, pharmaceuticals, and cosmetics.
Royal Technology serves our customers in films and paper package coating industries.
This series of high vacuum web coating systems are designed for the coating of rolled paper, BOPP, CPP, PET, PE films with aluminum thin layer in a vacuum ambient.
They are especially designed for the coating of one side of substrates to be used as packaging material and similar applications.
Applications
The R2R web metallizing system is mainly for constantly aluminum metallization on plastic film single side’s coating, like PET, PE substrates. Which is used for high quality packaging material manufacturing
Technical advantages
- Strong vacuum system with holding Pump.
- New design evaporator system (staggered and top clip boats )for high evaporation rate and excellent uniformity,wire feeding one side
- Programmable controller (SIEMENS PLC) with automatic process start / stop + Touch Screen
- Cooling and heating unit for deep cooling (and reheating) of the coating drum to avoid thermal damage of the substrates up to minus 15
- Winding system adopt advance three rolls and three motors constant tension system, Contain 3 groups independence Siemens AC motor
- Fault diagnostic system
- One set Cold trap System for coating chamber
- One set Cold trap System for winding chamber.
- Remote control.
| Roll to Roll Vacuum Web Coating Equipment -Technical Specifications - Round Chamber | |||||||||||
| Item | Description | R2R Metallizing Machine Models | |||||||||
| RTEP1100-R | RTEP1350-R | RTEP1650-R | RTEP2050-R | RTEP2200-R | RTEP2500-R | ||||||
| Substrates Coatings | Substrate Materials Available ( thickness: μm) | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | ||||
| Substrate width (Max.)mm | 1100 | 1350 | 1700 | 2050 | 2200 | 2500 | |||||
| Roll Diameter (Max.)mm | 800 | 800 | 800 | 800 | 800 | 800 | |||||
| Core Diameter(inner)mm | 3"/6" | 3"/6" | 3"/6" | 3"/6" | 3"/6" | 3"/6" | |||||
| Normal Coating speed (m/min.) | 400~600 | 400~600 | 400~600 | 400~600 | 400~600 | 400~600 | |||||
| Max. Coating speed (m/min.) | 720 | 720 | 720 | 720 | 720 | 720 | |||||
| Coating Rollers Temperature (℃) | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | |||||
| Coating Chamber Ultimate Pressure(Pa) | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | |||||
| Pumping Speed( @ condition of without loading, clean, room temperature) | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | |||||
| Vacuum Evaporation System | Evaporation Souce (Crucible) Qty.: groups | BN Boron nitride:12 | BN: 15 | BN:18 | BN:22 | BN: 23 | BN: 26 | ||||
| Evaporation Power (KW) | 15/group | 15/group | 15/group | 15/group | 15/group | 15/group | |||||
| Evaporation Material (Aluminum wire) | 1.8~2.0, 99.98%(purity) | ||||||||||
Cigarette Packaging Paper Coating Samples: Aluminum coating
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
Company Profile
SHANGHAI ROYAL TECHNOLOGY INC.
Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.
Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:
Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.
RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.
RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.
RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.
RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.
Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.
Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.
ROYAL TECHNOLOGY'S CULTURE
ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.
ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.
ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.
ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.
ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.
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