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Plastic Films Roll to Roll (R2R) Web vacuum Metallizing Equipment
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Brand Name:ROYAL
Model Number:RT-R2R
Certification:CE
Price:negotiable
Payment Terms:L/C,T/T
Supply Ability:5 sets per month
Delivery Time:16 weeks
Company Data
Verified Supplier
Contact Person
ZHOU XIN
Business Type:
Manufacturer
Officials:
819# SONGWEI ROAD (N.) SONGJIANG INDUSTRIAL ZONE, SHANG HAI, CHINA 201613
Quality:
Quality Certifitation Available
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Product Details
Company Profile
Product Details
Shanghai Royal Technology Inc. is one of the top PVD vacuum coating machine manufacturers in the worldwide.We are specialize in PVD (Physical Vapor Deposition) and PECVD thin-film deposition technology and offer a range of superior coatings and equipment for various industries.
Royal Technology provides a complete line of vacuum deposition systems optimized for depositing thin film materials on complex three-dimensional substrates
We also specialize in advanced batch PVD coaters (RTEP- thermal evaporation, RTAC-cathodic arc coater, RTSP- magnetron sputtering coater, RTAS- arc+sputtering models) and ( R2R web vacuum metallizer )roll-to-roll processes that require precision deposition, tension, and uniformity. Additionally, we offer equipment and technology specifically designed for medical instrumentation and bio-compatible coatings except decorative coatings.
For Roll-to-roll (R2R) film coating machines, we have standard models as below, a customized coating plant is also available.
| Roll to Roll Vacuum Web Coating Equipment -Technical Specifications - Round Chamber | |||||||||||
| Item | Description | R2R Metallizing Machine Models | |||||||||
| RTEP1100-R | RTEP1350-R | RTEP1650-R | RTEP2050-R | RTEP2200-R | RTEP2500-R | ||||||
| Substrates Coatings | Substrate Materials Available ( thickness: μm) | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | ||||
| Substrate width (Max.)mm | 1100 | 1350 | 1700 | 2050 | 2200 | 2500 | |||||
| Roll Diameter (Max.)mm | 800 | 800 | 800 | 800 | 800 | 800 | |||||
| Core Diameter(inner)mm | 3"/6" | 3"/6" | 3"/6" | 3"/6" | 3"/6" | 3"/6" | |||||
| Normal Coating speed (m/min.) | 400~600 | 400~600 | 400~600 | 400~600 | 400~600 | 400~600 | |||||
| Max. Coating speed (m/min.) | 720 | 720 | 720 | 720 | 720 | 720 | |||||
| Coating Rollers Temperature (℃) | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | |||||
| Coating Chamber Ultimate Pressure(Pa) | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | |||||
| Pumping Speed( @ condition of without loading, clean, room temperature) | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | |||||
| Vacuum Evaporation System | Evaporation Souce (Crucible) Qty.: groups | BN Boron nitride:12 | BN: 15 | BN:18 | BN:22 | BN: 23 | BN: 26 | ||||
| Evaporation Power (KW) | 15/group | 15/group | 15/group | 15/group | 15/group | 15/group | |||||
| Evaporation Material (Aluminum wire) | 1.8~2.0, 99.98%(purity) | ||||||||||
Applications
The R2R web metallizing system is mainly for constantly aluminum metallization on plastic film single side’s coating, like PET, PE substrates. Which is used for high quality packaging material manufacturing.
Coating Samples
R2R web vacuum metallizer's features
| 1. The web coating system adopts advanced round chamber structure, the vacuum chambers contain winding( top chamber) and evaporation chambers (under); winding/unwinding devices are located in the same side of vacuum chamber, which guarantee the system working stably for a long time | ||||||||
| 2 High efficiency vacuum pumping system for a short vacuum evacuation cycle, improve the productivity efficiently. | ||||||||
| 3 The web coating system equips with holding pump to ensure energy saving | ||||||||
| 4 The deposition chamber, winding chamber are equipped with powerful cold trap pumping system, which can effectively drain the vacuum chamber and substrates moisture (temperature-120℃, the total area of the cold trap coil 2 ㎡, which improves the working efficiency of the equipment. | ||||||||
| 5 The winding system adopts four-motors constant tension control system | ||||||||
| 6 To ensure the web film’s winding speed adjust is steady, the web coating system equipped with Siemens servo motors and servo speed regulator | ||||||||
| 7 The high performance SPREADER ROLLERS can adjust the angle according to changes during the coating process to ensure the substrate rolls flatness. | ||||||||
| 8 The coating roller, from room temperature till -15℃, its cooling and heating system can prevent film’s thermal damage during deposition process. Also can open the spreader roller in vacuum chamber to absorb moisture on the roll surface. | ||||||||
| 9 The swing frame structure can adjust the winding process automatically according to winding roll’s diameter, to ensure an equal distance winding. | ||||||||
| 10 Evaporation system designed with staggered and end face clamping structure for a high deposition rate, fast deposition boats changing and good contact which ensure the high quality of uniformity, shorten the auxiliary equipment’s working time and improve working efficiency. | ||||||||
| 11 Independent aluminum wire feeding system, according to different coating process requested, both individually wire feeding for each group and overall adjustment are available. | ||||||||
| 12 The web coating system's fault alarm device provides trouble shooting tips, convenient for operator and maintenance engineer to find out and fix the troubles, back to normal production quickly. |
In terms of coating services, Royal Technology has a Coating Center
that offers deposition methodologies for a full range of substrate
types and applications .
We also provide services to meet specific needs and offer
refurbished systems with a factory warranty, installation, and
support options.
If you have specific requirements, their engineering team can deliver custom vacuum deposition systems tailored to your needs.
Please contact us for a free consultancy.
Company Profile
SHANGHAI ROYAL TECHNOLOGY INC.
Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.
Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:
Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.
RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.
RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.
RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.
RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.
Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.
Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.
ROYAL TECHNOLOGY'S CULTURE
ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.
ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.
ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.
ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.
ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.
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