Roll-to-Roll Thermal Evaporation Coating Machine

The machine RT-R2R machine is exclusive designed and used for packaging papers- one side coating, like: labels, cigarette, food etc. high quality packaging materials and farbic industry.

Aluminum coated plastic film and paper are essential for modern packaging industries.
We have developed some of the latest technology for the packaging industry, as our standard of living changes, so do the products we use.
While many packages have changed from the relative heavy aluminum foil and aluminum/plastic laminates into the latest technology for much lighter and very thin metallized plastic films and papers.

This has lowered the amount of raw material needed and therefore the overall cost of material used in the packaging today, while allowing it to become stronger and more protective.

Technical advantages

• Strong vacuum system with holding Pump.
• New design evaporator system (staggered and top clip boats )for high evaporation rate and excellent uniformity,wire feeding one side.
• Programmable controller (SIEMENS PLC) with automatic process start / stop + Industrial PC
• Cooling and heating unit for deep cooling (and reheating) of the coating drum to avoid thermal damage of the substrates up to minus 15° / or Liquid nitride cooling system
• Winding system adopt advance three rolls and three motors constant tension system, Contain 4 groups independence Siemens AC motor ;
• Fault diagnostic system.
• Remote control.

PLC + IPC operation and control system

Key Configurations:

1. Operation platform: including HMI operation desk, PLC + IPC

2. High vacuum deposition chamber and winding chamber

3. Vacuum pumping packages 1# and 2# for deposition and winding chambers

4. Power distribution cabinets

5. Web drive carriage and electrical cabinets

6. High vacuum pump: Diffusion pump for deposition chamber

7. Cooling & heating system: cold trap, cryopump, or liquid nitrigen cooling system

R2R web vacuum metallizer's features

Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

 Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.

RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

     Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

ROYAL TECHNOLOGY'S CULTURE

ROYAL's Vision:  to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.